PaintChecker modular system
The
PaintChecker modular
system is a measuring station with a coating thickness measuring system
and 3D positioning
technology. The measuring station is designed in such a way that it can
be
integrated into a coating system and the material flow can be directed
through
the station. With fully automatic measuring, quality control is
achieved for
every single component. The evaluation software can be matched to the
task of
the customer specifications.
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Fig.1:
PaintChecker modular system, Fig.2: 3D positioning
technology
Measuring system
The measuring system
consists of a frame
with the measuring chamber in the upper range. The measuring chamber
can be
accessed via a door on the front and contains the 3D positioning
technology
with the installed measuring head. The positioning technology is fitted
onto a
frame, the height of which can be adjusted to suit the measuring task.
In the
side panels of the measuring chamber, openings can be made for the
material
transport. In the bottom area are found the evaluation unit of the
measuring
system, the control for the positioning technology and the electric
connectors
to the installation control. Via an openable back panel, the electric
components can be accessed, which allows easy installation.
The operation of the measuring station is made via a TFT monitor
integrated
into the front door and a keyboard in a keyboard drawer with a mouse.
The
keyboard drawer can be locked to secure it against unauthorised
operation.
Modifications of the movements are entered directly at the front panel
of the
control via the "teach in" mode. To do this, the positions are
approached manually and saved by pressing a key. Several positions can
be saved
in a single positioning program, which can automatically be started by
the
measuring software during measuring operation.
On the back of the measuring station are all the electrical contacts
for the
external communication. The following interfaces are available:
|
Type |
Number |
Description |
|
Measuring
head interface |
1 |
bayonet
plug and socket connector, 19 pole |
|
Digital
input |
8 |
24 V,
optically isolated1 |
|
Digital
output |
8 |
24 V,
optically isolated1 |
|
Analogue
output |
2 |
0...20
mA or 0...10V |
|
Network |
1 |
RJ45,
10/100 Mbit/s, TCP/IP, external |
|
Electricity
supply |
1 |
230 V,
AC, 50 Hz, max. 1200 W |
1
contacts are partly used
The measuring station and the positioning technology
have the following technical data:
|
Description |
Value /
value range |
|
Dimensions
(h x w x d) |
2100 x
750 x 700 mm |
|
Work
top (H) |
1000 mm |
|
3D
action range (h x w x d) |
150 x
250 x 250 mm |
|
Axle
speed |
<
0.4 m/s |
|
Weight
measuring system |
approx.
170 kg |
|
Environmental
temperature |
0 - 30
°C |