The PaintChecker online is a photo-thermal measuring device that allows
a non-contact and non-destructive coating thickness measurement in
accordance with DIN EN 15042-2. The device can be used for wet or dry
organic coatings such as solvent- and water-based paint, powder paint
and glazes on different substrates like metal, extruded rubber and
ceramics.
Relative movements between measuring head and the object to be measured
are optically compensated, enabling real-time measurement with high
local and time resolution. The opto-mechanical design allows use in the
direct environment of the coating application. PaintChecker online is
ideal for process control application but can also be used in
laboratory environments.
The PaintChecker online is the logically consistent development of the
PaintChecker modular series and therefore the first system in third
generation of the PaintChecker systems from OptiSense. As we completely
reworked the software as well as the hardware we attached special
importance to reliability, simple maintenance and easy handling. The
features and innovations compared with the PaintChecker modular,
entirely replaced by the new systems, are basically:
- Extension of the measuring areas as well as improvement
of the measuring accuracy and reproducibility
- Intensive adjustments (for example in case of cable
break) are no longer necessary due to completely digital communication
and uC-based signal technology
- Longer life and higher productivity of optical components
due to an optimised construction
- Simplified exchange of components by using serial numbers
(software) and by using connector systems for all connections
- Improved reliability by avoiding the use of moving parts
as far as possible (e. g. no hard disk)
- Use of standard interfaces tried and tested in industry
(CAN/CANopen, HTTP; optional Profibus, 24 V, 4..20 mA)
- Reduction of space by integrating
the evaluation and light source unit
- Programming
interface (API) in
form of a DLL or .NET class library available, for example in order to
programme measuring procedures in laboratory environments
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