So light that it can be mounted on any robot arm.
A mobile, miniature master, ideal for delicate small parts.
Meet Our Experts
From choosing the right system to calibration, we'll answer all your questions.
The lightweight sensor reaches even tightest places.
The industrial sensor that can measure around corners.
Our miniature sensor is the top choice for rough coatings.
The tiny HP high-power sensor with extra "oomph".
Ideal for continuous operation in the lab.
Our Reference Standards
The highest degree of accuracy and traceability of a measurement.
Maximum miniaturisation in coating thickness measurement
OptiSense is the world's leading provider of photothermal measuring systems for coating thicknesses on a wide variety of substrates. Our innovative PaintChecker solutions include industrial test systems, mobile measuring devices and numerous related services.
Since the PaintChecker sensors are developed and manufactured in-house – made in Germany –, we can also offer you tailor-made solutions for the most unusual applications.
All good things ...
come in threes. Our OptiSense portfolio proves that the best things usually come in threes. Whether industrial test systems, mobile measurement devices or services, our solutions are guaranteed to get to grips with any measurement task, no matter how demanding.
Ho! Ho! Ho! Open the next door and win!
On the second Sunday, you also have the chance to win great prizes in our big online Advent calendar. You have one week to participate - then the next door will open.
OptiSense early warning system saves tens of thousands of euros
During the live event of trade journal BESSER LACKÄR at Giga Coating in Twist, OptiSense Sales Manager Jörg Mülleneisen gave a presentation on coating thickness inspection systems for even more resource efficiency in coating.
It was no coincidence that Mülleneisen titled his presentation “Coating thickness measurement as a profitable adjusting screw”: host and OptiSense customer Giga-Coating was able to confirm that the company would have to reckon with a loss of several thousand euros if only a single part was overcoated.
These faulty coatings are now detected by the PaintChecker Mobile, the non-contact OptiSense test device, as an early warning system even before the curing oven.
OptiSense goes QIB
OptiSense will have an information booth on non-contact coating thickness measurement at the QIB Jubiläums-Praxisforum on November 17-18 in Wetzlar. In addition, Sascha Schmidt, OptiSense Sales Manager, and Martin Kolenda from the Metob group, will talk about "All-in-One Coating Thickness Testing of Highly Complex Components as a Profitable Process Tuning Parameter".
Resource efficiency becomes a competitive advantage
Rising material and energy prices as well as costs for scrap and disposal make the efficient use of resources an economically attractive challenge for coating companies. Test and measurement technology can make an important contribution to resource efficiency. The interview with OptiSense Managing Director Dr. Jens Heymans shows the potential and also gives a glimpse into the company's green ideas.
The measurement system in the heart of the process ensures first-class quality assurance
As soon as the parking sensors leave the powder booth, the coating thickness is immediately checked for each individual part. The measuring system consists of a controller as the processing unit, connected to the sensors via cables. The PaintChecker controller is attached directly to the powder coating booth. Before curing, each of the tens of millions of freshly coated parts travels on a conveyor belt through the inline measuring station, where the coating thickness is checked without any contact by a laser sensor.
ZVO-Oberflächentage are a big success
Experts in electroplating and surface technology met in Leipzig. Around 500 participants could learn from OptiSense how coating thickness can be measured in industrial environments at high speed and accuracy with maximum stability. Sales Manager Jörg Mülleneisen presented the non-contacting OptiSense sensors and answered questions about optimized process quality as well as significant cost and energy savings.
Lackier- und Pulvertreff focuses on resource efficiency
At the JOT Lackier- und Pulvertreff in Mannheim, the industry looked at the "hot potatoes" of resource efficiency and sustainability. OptiSense Sales Manager Jörg Mülleneisen opened the second day's presentation program with the exciting topic "Learning from Swarms". He showed how mini-sensors can support industrial coating companies to optimize process quality by proper coating thickness measurement and save costs and energy at the same time.
Prize puzzle: Puzzling resources
Simply answer the five quiz questions and with a little luck you will win one of the precious prizes – regardless of how many answers are correct.
Simultaneous tests on neuralgic parts of an enclosure
The PaintChecker Industrial photothermal measuring device for non-contact, non-destructive coating thickness measurement can operate with multiple sensors at the same time. The sensors are small enough to fit side by side even in confined installation spaces. The tiny, point-shaped measuring spot allows to precisely measure even the smallest components. The device is suitable for wet and dry organic coatings such as paints, varnishes and powders on metal, rubber and ceramics.